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シェフラー・グループでは、産業用ロボットを最大限に活用するため、リアルタイム・ロボティクスのRapidPlanソフトウェアを導入しています。

リアルタイム・ロボティクスは、自動車および産業用システムサプライヤーによるスループットとセルオートメーションの向上をサポートいたします。

産業用オートメーションの最適化

2021年、リアルタイム・ロボティクスは、シェフラーのニュープロダクションコンセプト部門(NPC)と連携し、個別のターンキー生産ソリューションを開発・実現する特殊機械(SMB)の支援を開始しました。社内外の顧客における業務全体の効率や効果を向上させるため、NPCは、SMBが将来的に利用可能な新しい生産技術を特定、評価、開発するための事前開発部門として機能します。

リアルタイム・ロボティクスの革新的なモーションコントロールと衝突回避ソフトウェアRapidPlanの情報を得た生産技術部門では、非常に複雑な環境で徹底的に検証を行い、潜在的なメリットの明確化を図りました。そのため、2台のロボットが協働してピッキングを行うアプリケーションを構築しました。

このアプリケーションの最初の目標は、2台のロボットが同じビンから衝突することなく部品を取り出すことで、ロボットを最適な経路で動作させることでした。従来、この作業は1台のロボットだけによる実施、2台のロボットによる離れた作業空間での実施、あるいはそれぞれ別のビンを使って行うことしかできませんでした。つまり、衝突を確実に回避するには、ロボットを離して設置する必要があるため、さらに広い空間が必要でした。

また、部品の位置が毎回変動する場合は、各ロボットの位置や動作を厳密に管理する必要があるため、ロボットのプログラミングはより一層精密かつ複雑な作業となります。RapidPlanによるオートパスプランニング機能を活用することでとても簡単にプログラミングを完了できた結果、2台のロボットによるビンピッキング作業においてプログラミング時間とスループットを劇的に改善できることがわかり、期待以上の成果を上げることができました。

生産スピードの向上

生産技術部門では、RapidPlan以外のソリューションも検討しましたが、1台のロボットの動作を改善する以上のことはできませんでした。こういった理由から、リアルタイム・ロボティクスのRapidPlanソフトウェアは、シェフラーにとり非常に魅力的であることが明確になりました。2台のロボットが衝突することなく、近距離で同時に作業できるということは様々なアプリケーションで大きな効果を期待できます。より複雑なセルを実現できるだけでなく、生産性と生産量を増加させて、組み立てラインフロアをより有効に活用することができるのです。

これまで、衝突を避けるために、それぞれのロボットは他のロボットが作業を完了するのを待ってから、その空間へ移動しなければなりませんでした。RapidPlanを導入することで、ロボットを追加し、生産性を最大限に高めることが可能となります。また、RapidPlanはロボットが作業を完了するとすぐに、ロボットの空間割り当てを解除できるため、他のロボットへの接近を制限する広いインターロックを必要とせず、すべてのロボットが隣接して同時にピッキングや配置を行うことができ、必要なロボット設置面積の大幅な削減につながります。

期待を上回る成果

2台目のロボットを追加することで、スループットが2倍になると思われる方が多いと思いますが、実際には28~30%程度にとどまります。またこれまでは、2台目、3台目のロボットを追加すると、インターロックを考慮しなければならないため、その分プログラミングも複雑になっていました。

RapidPlanを導入することで、シェフラーはプログラミングを大幅に複雑化することなく、スループットを向上させることができました。シェフラーでは、60%のスループット向上を目標としていましたが、結果は予想をはるかに上回り約2倍の向上となりました。

RapidPlanは、ロボット衝突のリスクを排除しながら、シェフラーのスループットを劇的に改善することができ、言うまでもなくチームはこの結果に大いに満足しています。

システムインテグレーターとして、多くの場合、使用するロボットメーカー特有の様々なシミュレーションプラットフォームやツールを使用する必要があります。しかし、RapidPlanはロボットメーカーに依存することなく構築されているため、セルのコミッショニングプロセスを合理化することができます。

これまでは、シミュレーションした動作が現実の動作と完全に一致するかどうかはオペレーターには事前確認ができず、手作業による厳密な検証が必要でした。RapidPlanを活用すれば、実際にロボットを動かす際と同じシミュレーションソフトウェアを使用して、ロボットの動作を簡単に計画することができます。それにより、包括的なセルシミュレーションが可能となることもわかりました。

以上の検証により、生産技術部門ではRapidPlanがシミュレーションツールとして非常に価値が高いことが証明され、今後は生産現場においてもSMB向けツールの候補としてこの技術をさらに評価する予定です。3台のロボットが連携してベアリングユニットを作るプロジェクトで、RapidPlanを活用する計画が立てられています。

シェフラー・グループ

シェフラー・グループは、自動車および工業部門で世界をリードするサプライヤーです。弊社は75年以上にわたり、モーションおよびモビリティ分野において、画期的な発明と開発を推進してきました。

弊社は、電動モビリティ、CO₂排出量の少ないドライブ、インダストリー4.0、デジタル化、再生可能エネルギーのための革新的なテクノロジー、製品、サービスにより、モーションおよびモビリティをより効率的、知能的、かつ持続可能にするための信頼できるパートナーとして貢献してきました。パワートレインやシャーシアプリケーション用の高精度コンポーネントやシステムに加え、多くの産業用アプリケーション向けの転がり軸受や滑り軸受を製造しています。自動車、航空機、スペースシャトルに至るまで、幅広い乗り物に使用される製品を製造している世界最大級のベアリングメーカーです。

シェフラー・グループの2021年の売上高は、約139億ユーロでした。約83,000人の従業員を誇るシェフラーは、世界最大のファミリー企業の1つです。2021年、シェフラーは1,800件以上の特許を出願し、DPMA(ドイツ特許商標庁)によると、ドイツで3番目に革新的な企業であると評価されています。

The Schaeffler Group Selects Realtime Robotics RapidPlan Software to Optimize Its Use of Industrial Robots

Realtime Robotics Helps Automotive and Industrial System Supplier to Improve Throughput and Cell Automation

Optimizing Industrial Automation

In 2021, Realtime Robotics began working with Schaeffler’s New Production Concepts department (NPC) to support Special Machinery (SMB), which is developing and realizing individual turnkey production solutions. In this case, NPC functions as a pre-development department to identify, benchmark and develop new production technologies that can be used by SMB in the future, to help both internal and external customers improve the overall efficiency and effectiveness of their operations.

New Production Concepts learned of Realtime Robotics’ innovative motion control and collision avoidance software, RapidPlan, and wanted to test it thoroughly in a very complex and unpredictable environment to explore its potential benefits. This was done by building a simultaneous dual robot bin-picking application in a shared workspace.

The initial goal of the application was to optimize their use of robotics by having two robots pick parts from the same bin, collision-free. Previously, this operation was only able to be done by one robot at a time, or by two robots in a separated workspace or each using a separate bin. Because the robots needed to be separated to prevent the chance of collisions, additional space was required.

In addition, when multiple robots are in use, and the parts are in an unpredictable location each time, the robot programming needs to be very precise and complex, as the location and actions of each robot need to be tightly managed. The results exceeded expectations, showing that running two separate robots together would dramatically improve the bin-picking time.

Improving Production Speed

The New Production Concepts team had reviewed other potential solutions and found them unable to do more than improve the action of a single robot at a time. This is why Realtime Robotics’ RapidPlan software was so attractive to Schaeffler. The promise of two robots working together in close quarters without collision was tantalizing. Not only could production be sped up, and more complex cells be navigated, but the available space on the assembly line floor could be better optimized to increase production.

Traditionally, to avoid collisions, each robot has to wait for the other one to complete the task prior to moving into its space. With RapidPlan, you can truly capitalize on maximum productivity by adding additional robots to your application. You don’t need interference zones, which limit robots from moving too close to other robots, because RapidPlan releases the robot space reservations as soon as they are completed, allowing all robots to work simultaneously and next to each other, picking and placing parts within close proximity. The required cell footprint can be shrunk significantly.

Results Exceed Expectations

Most would think that the addition of a second robot to operations would double throughput – but in reality companies typically only see about a 28-30% overall throughput increase. In the past, adding a second or third robot makes the programming that much more complicated, as you have to account for interlocks.

With RapidPlan, Schaeffler was able to improve throughput without significantly complicating the programming layers. They were targeting a 60% throughput increase, and the results far exceeded the expectations with an almost double throughput increase.

RapidPlan improved throughput dramatically for Schaeffler while eliminating the chance of time-consuming robot collisions. Needless to say, the team was thrilled with the results.

As a system integrator, you often have to use a range of simulation platforms and tools that are specific to the brands of robot being used. But, because RapidPlan is built to be robot manufacturer-agnostic, companies can use it to streamline their cell commissioning process.

In the past, operators wouldn’t know for sure if the simulated actions would match up correctly to real-life, meaning that rigorous and manual testing was needed. Schaeffler discovered that with RapidPlan they were able to quickly simulate the robot cell, gaining a holistic cell simulation that made it easy to plan out how the robots would move, with the simulation software being the same as what powered the real-life robot actions.

This has proven to be such a valuable feature that New Production Concepts is using it as a simulation tool and will further evaluate the technology in production as a potential tool for SMB. Plans are to put RapidPlan to work in a project where three robots would work together to build a bearing unit.

The Schaeffler Group

The Schaeffler Group is a leading global supplier to the automotive and industrial sectors. The company has been driving forward groundbreaking inventions and developments in the fields of motion and mobility for over 75 years.

With innovative technologies, products, and services for electric mobility, CO₂-efficient drives, Industry 4.0, digitalization, and renewable energies, the company is a reliable partner for making motion and mobility more efficient, intelligent, and sustainable. It manufactures high-precision components and systems for powertrain and chassis applications, as well as rolling and plain bearing solutions for a large number of industrial applications. It is one of the largest bearing manufacturers in the world, delivering them for a range of vehicles from cars, to airplanes, to space shuttles.

The Schaeffler Group generated sales of approximately EUR 13.9 billion in 2021. With around 83,000 employees, Schaeffler is one of the world’s largest family companies. With more than 1,800 patent applications in 2021, Schaeffler is Germany’s third most innovative company according to the DPMA (German Patent and Trademark Office).

リアルタイムロボティクス社がBMWグループのサプライヤーに

当社の動作計画ソフトウエアRapidPlanが、車両の3D CTスキャンによる接合部品質検査のスピードアップに貢献

ボストン(ビジネスワイヤ) — 産業用ロボット向け無衝突自律動作計画のリーダー企業であるリアルタイムロボティクス社は本日、BMWグループの公式サプライヤーに指定されたと発表しました。

今回の指定により、当社の革新的なロボット動作計画・制御ソフトウエアであるRapidPlan(ラピッドプラン)をBMWグループ内で活用し、産業用ロボットのプログラミング・配置・制御のスピードと効率を向上させることができるようになりました。このソフトウエアは、チームがロボットの経路計画を簡単に視覚化し、優先順位をつけ、シミュレーションできるように支えるため、さまざまな方法で産業自動化の導入を加速させることができます。

自動車の3Dコンピューター断層撮影スキャンは、種々の接合部の品質を保証するために行われるものですが、リアルタイムロボティクスのRapidPlanはこのスキャンまわりのプロセスを改善することに役立ちます。ロボットを使って自動車のX線撮影を行い、問題を発見するためのセルが設計されていましたが、自動車1台でさえ完成させるには時間のかかるプロセスでした。使用するロボットは、作業に取りかかってスキャンしようとする車両の正確な位置をプログラムする必要がありました。さらに困難なことに、各車両の車種が異なるため、ロボット用プログラミングの再利用には限界があったのです。

リアルタイムロボティクスの技術は、この作業におけるロボットのプログラミングを改善するものです。すべてのロボットの動きを自律的に生成・調節し、衝突のない状態にすることで、チームはどのスキャンポイントが容易に到達可能で、どのポイントが直接注意を払う必要があるかをすぐに理解できるようになりました。

RapidPlanを導入することで、お客さまはスキャン作業の効率を向上させ、ロボットの動きを自動化し、スキャンポイントを最適化することができます。これにより、技術者はすべてのスキャンポイントの確認と検証に無駄な時間をかけることなく、残りの届きにくいエリアの設定と検証に力を集中させることができるようになります。

リアルタイムロボティクスのピーター・ハワード最高経営責任者(CEO)は、次のように述べています。「マルチロボットシステムにおける手動での動作計画は、最大のロットサイズや最長寿命の製品以外ではすべて、ひどく高価なものです。メーカーがポインティングとクリックだけで、衝突のない経路計画を簡単に作成することができるようになれば、数週間から数カ月のプログラミング時間を節約することができるのです。」

リアルタイムロボティクスのRapidPlanの詳細情報については、https://rtr.ai/meet-rapidplan/をご覧ください。

Defining Our Mission, Vision and the Values that Drive Us

Today, Realtime Robotics is excited to share its values, mission and vision with the world.

With the roll out of these messages, we wanted to take a moment to share why now was the correct time for us to look inward and define what it means to be a part of the Realtime team. To get to this point, we worked closely with the most important aspect of Realtime Robotics – its employees. Our team makes our company what it is today, and what it will be.

We’re very proud of the outcome – and feel it will shape corporate culture while laying the foundation for the future.

To shed some light on the process and what these values mean to us all, we recently sat down with several Realtime employees. Here’s what they had to say.

Timing

There are moments in the lifecycle of a startup when it’s “time to grow up.” When you reach a certain number of employees. When you expand to a larger office. When you sign your first customer. When you bring a product to market. These are all part of the growth and evolution of a startup company.

“The usefulness of this is to give everyone a set of rules or a framework to think through how we should be working together,” said Pete Conti, Director of Software Quality Assurance for Realtime. “For instance, what is our vision? Where are we headed? How do we want to get there? And what are we working towards now? When we’re working, what enables us to have success?”

Vladyslav Khyzhniak, Realtime’s Software Architect, added that “…the value exploration work…will help keep everyone aligned together on common values and goals. It will reduce employees’ frustration over disagreements, flourish a positive and healthy environment over time, and allow taking critical decisions in the right direction faster and more efficiently.”

Process

Establishing core values that reflect who your company is, and what it is striving to be, is more than just checking off the next height on the growth chart. Company values need to be a framework for collaboration; for both the day-to-day operations and the future growth of the company.

Molly Costa, the company’s Operations Director, enjoyed the process of establishing these values, and when reflecting on the task, pointed out that “…we all have opinions about the company we work at. Getting a safe place to talk about this together and see how many similarities we all have about how we want the company to function, and how we want to work with each other, was great…now, we will have the ability to point to them, and use them for everything from hiring to setting quarterly goals. I think it’ll just help the conversation by having those common values to fall back on.”

Echoing those thoughts, Chidi Imala, Robotics Software Engineer, described the process of creating these values as a valuable undertaking that “…brought people from different backgrounds into one room,” so everyone could see “…how people view things and understand what working together and collaboration means” to everyone. “It was a good team building exercise,” he felt, “as it created a sense of togetherness that spurred practical things to be rolled out.”

Values

Realtime Robotics vision is to “free the world from dull and dangerous tasks” and our mission is “to make industrial robot automation simpler, better and faster.”

Our company values reflect who we are currently, where we came from, and where we are going. These easily flow out of our vision and mission statements, and resonate with each employee. Five company values define Realtime Robotics:

  • Radical Transformation – We lead revolution via practical solutions.
  • Actionable Accountability – We build trust by holding ourselves accountable and creating actionable solutions.
  • Passion for Collaboration – We embody trust and respect and embrace working together.
  • Invested in Transparency – We are committed to openness about our shared mission and risks.
  • Driven Through Feedback – We all continuously use internal and external feedback to advance.

Values in the Workplace

Feedback and transparency are critically important; they will help guide each of us to improve and overcome any issues experienced along the way. At the same time, when you work as closely with your customers as we do, there is another, just as important meaning behind the values of feedback and transparency. Maintaining a spirit of collaboration with the team that will actually be using our product – and inviting them to be transparent and share all feedback with us – really helps to make sure we’re not going in the wrong direction.

We spoke with our group of employees about which values stood out and were the most important to each of them. Vladyslav said that he felt the values were all equally important and exciting together. “Some of the values are like the wheels and frame of the car, while others are like the engine and steering wheel. While some are ‘supportive,’ others are ‘driving.’ If you remove one value, other values will lose their exciting property.”

When asked the same question, Chidi called out the values of Passion for Collaboration and Actionable Accountability as those that meant the most to him. “I liked actionable accountability specifically because it has a proactiveness and practicality about receiving and asking for feedback. I liked the intentionality of continuous development and improvements…I can look at this value and do something with it. I also think I just like collaboration in general, as we want to create an atmosphere where we can work together and help each other…honestly and transparently. Giving feedback as a whole creates a dynamic company where everyone’s growing. It’s obvious that will have an impact on our products as well, because the more we can practice those values in terms of collaboration, feedback, and clarity in deadlines, then the more the company as a whole is healthy, and employees will be able to create excellent products.”

Values in Product Development

Our vision and mission has driven the development and release of our RapidPlan software – and the formal establishment of our values will only help improve how we create, build and bring products to market. Our team identified several problems in the industrial robotics space, namely the fact that the industry had been static for a very long time. Manufacturing and logistics companies had gotten used to operating the same way they always had, meaning there was consistency, but very little opportunity for improvement. To be more efficient, improvements needed to be made to improve the return on investment. That is where Realtime Robotics came in.

Molly summed this feeling up best when she said that “…the Passion for Collaboration value is very representative of how we’ve built our product thus far. So much of it has been almost co-designed with lead customers in mind – and that will continue moving forward. There’s no reason to make assumptions based solely on market research. Sometimes, it really helps to collaborate with the team that will actually be using the products. So while the use case may change over time, working with our ideal customers really helps to make sure we’re not going in the wrong direction. And then, maybe even more importantly when it comes to the product, we have to keep the Radical Transformation value in mind, because we don’t want to just make things slightly easier for our customers, we want to make it astronomically easier for them and better and faster. So I think those values are at the core of our product.”

She also shared that the Driven through Feedback value is a really important one to keep working on, as “…I think it’s something we’re already pretty good at. It’s kind of self-explanatory, but we take that very seriously, where we’re not just taking feedback internally or from the market. We’re a company that works really closely with our customers. We have a lot of guiding partnerships with big customers that have really impacted our product in the best ways.

“The most important thing for me is how we actually put these values into actions, and what it means for an action to violate or stay true to the value,” added Rebecca Jung, Manager of the Validation Engineering Team. “Putting these into writing for me is more important than the value itself, because it actually makes you know what bad behavior and good behavior is, so people can actually apply them. Without that it’s like, ‘what is passion for collaboration? How do you actually do that in real life?’”

Overall Impact

Employees have already seen the values have a strong, positive impact on the ways the company operates day-to-day. Realtime’s COO, Matt Coady,felt that “…one of the things that is sort of challenging about being remote is that whole sense of team and purpose – and that is definitely something that I think a lot of companies are wrestling with; if you’re adopting a distributed workforce model, it is harder to create a closely knit sense of team. This is an example of something we can do as an organization while still giving people the freedom to choose whether they work at home or remotely, and increase the feeling of kinship within the company. A sense of a bigger purpose.”

Molly chimed in that she’s “…already seen a lot more people trying to honor these values in their meetings, and using them as a way to create a break from the meeting, to talk about how we can honor X value. Even though I think it’s something we were already pretty good at, I’ve certainly heard the phrase, ‘in honor of being transparent’ more. The actionable accountability value has also come up more, as it empowers employees to speak up about blockers or failures, because it’s expected and safe to do so.”

These values do “…give you a bit of a backdrop to say something that would be a bit difficult to express otherwise,” added Matt. “Whether it’s conveying difficult news or sharing an opinion that you know isn’t going to be popular, we all agreed that we want those things, right there, in our company values.”

A Strong Foundation

Aiming to be a catalyst for change in an industry – especially one that hasn’t traditionally moved quickly towards new technology – is not easy. But it isn’t impossible.

When your goal is to radically transform something – and you’re moving fast – everyone needs to be on the same page and striving for the same endgame. Vladyslav put it best when he said: “…company values are like oil. If it’s the proper oil for proper parts and functionality, it will reduce the tension between parts and direct the force into useful energy. However, if it’s done poorly, it may clog and halt the system.”

These values honor who Realtime is as a company and our goals, while helping us all keep the big vision in mind.

Realtime Robotics Now Supplier for BMW Group

Company’s Motion Planning Software, RapidPlan, Helps to Speed the Process of 3D CT Scanning Vehicles to Inspect Joining Quality

BOSTON – February 15, 2023 –Realtime Robotics, the leader in collision-free autonomous motion planning for industrial robots, today announced that it has been named an official supplier for the BMW Group.

This designation means that the company’s innovative robot motion planning and control software, RapidPlan, can be utilized within the BMW Group to help improve the speed and efficiency of industrial robot programming, deployment and control. The software’s ability to help teams to easily visualize, prioritize and simulate robot path plans can speed the implementation of industrial automation in a variety of ways./res

Realtime Robotics RapidPlan helped to improve the process around the 3D computer tomography scanning of automobiles, which is done to assure the quality of assorted joinings. The cell was designed to use robots to x-ray vehicles and identify any issues, but it was a time-consuming process to complete for even a single automobile. The robots used needed to be programmed with the exact geographies of the vehicles they’d be working around and scanning. Making it even more difficult, each vehicle model was different, meaning robot programming reuse was limited.

Realtime Robotics’ technology improved how the robots in this operation are programmed. By autonomously generating and choreographing all robot movements and making them collision-free, the team could immediately understand which scan points were easily reachable and which ones needed direct attention.

With RapidPlan in place, customers are able to improve the efficiency of their scanning operation, automating the robot movements and optimizing the scan points, which enables technicians to concentrate their efforts on setting up and validating the remaining tough-to-reach areas, instead of wasting time reviewing and validating them all.

“Manual motion planning in multi-robot systems is prohibitively expensive for all but the largest lot sizes and longest-lived products,” said Peter Howard, CEO at Realtime Robotics. “Making it easy for manufacturers to create collision-free path plans by simply ‘pointing and clicking’ can save organizations weeks to months of programming time.”

For more information on Realtime Robotics RapidPlan, please visit this page.

RapidPlan in 60 Seconds

In a minute, see how Realtime Robotics RapidPlan motion planning and collision avoidance software is primed to change the manufacturing and logistics industries.

With RapidPlan, the programming, deployment and control of industrial robots is automated, autonomously generating and choreographing all robot movements. Users create a digital twin simulation of their workcell and then simply point and click on robots and target points to create and visualize collision-free task plans. You save days to weeks of programming time per project and remove the majority of manual adjustments typical with industrial robotics.

A video walkthrough of RapidPlan in use is available below. I’ve laid out a description of the steps, to use as a guide as you view:

  1. We’ll start with an empty project. Then, we’ll add in CAD data to populate the cell. Multiple file types are supported, but you’ll want to add in everything you need for your model, other than the robots. Such as the table in our example.
  2. Next, we insert the kinematics robot model to the simulation. Most robot brands are supported and available in the library. Simply select the correct type and position it where it needs to be.
  3. After adding your robot model, you want to import and attach end-of-arm tooling (EOAT). Tool center points (TCPs) can also be lined up at this time. Just point and click and everything appears where you want it to be.
  4. The next stage is adding real-world constraints and ensuring that robots are in the right place. You have the option of jogging the robots with a teach pendant or entering exact coordinates into our software.
  5. Next up in our cell design is to lay out the target locations for the robot movements. Easily click to assign the targets for each robot. You can see how the robots would move between targets in the real world. As you move to the roadmap mode you can see everything you need laid out in the cell.
  6. In roadmap mode, the RapidPlan software instantly creates collision-free robot movement paths, saving programmers days to weeks of manual programming and testing time. RapidPlan calculates the correct routes for the robot movement, allowing each to move to the desired targets and conduct their tasks without collision.
  7. The software lets users visualize the robot paths and space reservations, simulating the results of each’s movements. All of the motions are being commanded by RapidPlan, and you can see each robot’s simulated movement, one after the other. When you are ready, you can export the motion plan.
  8. In the deployment phase, the robot movement is optimized and collisions are avoided by RapidPlan software. In fact, the software will immediately alert the user if any attempts were made to adjust the robot movement path in a way that a collision would occur. It prevents human error from causing a collision.

And that’s it – with these easy steps, Realtime Robotics’ RapidPlan software has made it simple and efficient to automate your automation.

To learn more about Realtime Robotics RapidPlan software, visit this page.

Attending CES 2023? Come Check Us Out!

As the holiday season winds down and calendars begin again, we have some exciting news to share. This year, Realtime Robotics will be a part of the annual Consumer Electronics Show (CES), taking place in Las Vegas from January 5-8, 2023.

If you’ve ever been to CES, then you’ll know it has the reputation of being a form of controlled chaos. Well, this year we’ll be a part of that chaos, showing off a demo of our innovative RapidPlan motion control and collision avoidance software for industrial robotics.

And we’re lucky because we won’t need to navigate that chaos alone – we’ll be teaming up with our close partner Mitsubishi Electric Corporation at the event. Mitsubishi will be at booth number 3841 and in their booth will be an interactive demo cell, where attendees can come by and experience the power of our software and their robots together.

The demo is an assembly and inspection application using 3 Mitsubishi robots: RV-4FRL, RV-7FRL and RV-8CRL. It automates the process of inventorying and testing newly manufactured graphics cards and represents applications like pick and place. It intends to mimic an inbound conveyor where new cards come in and an outbound conveyor where passing cards leave to be packed up and sold. For this demo, the inbound and outbound are the same so it can loop infinitely.

With RapidPlan, you can use two robots more easily which allows the parts to arrive at slightly different times, reduce downtime by having one robot begin its task while the other is finishing its task, and easily handle fault recovery by sending to the home position from any position. Using a touch screen, a show attendee can tap to modify target allocation, or seamlessly switch from one sequence to another without worrying about collision. A CES attendee can start, stop and reset all or individual robots without any reprogramming or motion plan validation.

The demo is an excellent example of the intelligent, collaborative technologies that will play such a large role in the future of the manufacturing and logistics industries. Because of the technology’s ability to recognize real time changes in surroundings, industrial robots can avoid obstacles quickly and smoothly.

We’re excited to see you at the event – stop by and see the future of industrial robotics in action at LVCC West Hall Booth 3841.

Patents

Realtime Robotics Patents and Trademarks

Patents

Realtime Robotics products are covered by one or more patents, including, but not limited to:

  • China ZL 2016 8 0006941.3
  • Europe 3449214 (validated in: Austria, Belgium, Germany, Spain, France, UK, Italy, Netherlands, Poland, Romania, and Sweden)
  • Europe 3769174 (validated in: Austria, Germany, Spain, France, UK, Italy, Netherlands, Poland, Romania, and Sweden)
  • Japan 6598090
  • Japan 6969828
  • Japan 7055511
  • Japan 7141665
  • Taiwan TW 106119452
  • United States US 10,723,024
  • United States US 11,235,465
  • United States US 11,292,456
  • United States US 11,429,105

Trademarks

Realtime Robotics products are covered by one or more registered trademarks, including, but not limited to:

  • United States 97411905, 87924466, 87603234
  • United Kingdom WO0000001690421, WO0000001689559, WO0000001698014

On the Road Again – Come Visit Us at FABTECH

We’re hitting the road again.

We’re excited to be on the road again for one more key industry event before this year starts to wknd down and folks have the holidays in focus. Realtime Robotics will be out at the annual FABTECH conference, taking place this November 8-10, 2022 at the Georgia World Congress Center in Atlanta, GA.

We’ll be taking part in a couple of exciting activities while on site:

First and foremost, we’re teaming up with our partners at Kawasaki Robotics to give attendees an opportunity to experience our innovative RapidPlan robot motion planning and collision avoidance software in an interactive demo at the Kawasaki booth. Here’s the details:

Booth: C11337

Kawasaki Robotics and Realtime Robotics have teamed up to provide a game-changing solution for real-time robot motion planning and collision avoidance.

This spot welding demo cell showcases the power of Kawasaki robots’ through-arm design, open programming platform, and startup-approved KRNX API plugin, combined with Realtime Robotics’ innovative RapidPlan software. Using two Kawasaki BX100N robots, ARO 3G spot welding guns, and RapidPlan, attendees can learn how to optimize floor space and drastically reduce programming time.

Those on-site at FABTECH can interact with the cell by altering the robots’ motion path in real time – all without any reprogramming or manual verification of motion planning. Users are able to start, stop or reset all or any individual robots: modify target allocation; change target order; and add or remove existing targets to the robot sequence. Thanks to Kawasaki’s hardware and Realtime Robotics’ RapidPlan software, programming requirements can be shortened by weeks – and manufacturing floor space-optimized.

Secondly, our own Director of Sales, North America, Matthew Somerville, will be taking part in a panel discussion covering the topic of “Using Robotics to Build Operational Resilience & Collaboration.” Matt will be joined on the panel by Francois Simard, the co-founder of Omnirobotic, and Patrick Sobalvarro, the co-founder and CEO of Veo Robotics. Here are the details:

Room: B309

Wednesday, November 9, 2022, from 10:00 – 11:30 AM EST

Matt will discuss how the key success factor in the manufacturing and logistics industries is rate – i.e., figuring out how to be faster, better, and more efficient, without increasing costs dramatically. Several actions should be taken to streamline and optimize deployments, including better simulation tools (enable better facility mapping out/planning, so you use more of available space); collision avoidance technology (being aware of surroundings); monitoring and alerting systems (alerting to issues before they happen); and enabling multi-task programming within your robots (speeding redeployment and limiting cycle times).

In this panel, Matt will share observations and advice on just how to optimize operations in the most efficient and effective way, based on learnings from his years in the industry.

Stop by and see us at FABTECH, attend Matt’s presentation and say hi, or drop us a line at info@rtr.ai if you’d like to schedule a formal time to connect at the event.

Safe travels and hope to see you there.

Webinar Invite: Learn How to Accelerate Robot Programming with Realtime Robotics

Register for the webinar here.

As anyone who’s reading this knows, the traditional robotic programming process can be manual, time-consuming and very expensive. The average cost of a robotic cell, over its lifecycle, is upwards of $350,000 – and programming accounts for some 75% of that cost (which amounts to an average of $262,500!).

On top of that, with the current technology labor crunch, it has become even harder for companies to find the experienced programmers they need, not to mention those who specialize in multiple robot OEM programming languages. Without the necessary talent and skills, companies end up having to accept fewer projects or lose revenue because they have to bill twice as many engineering hours to design a workcell.

Obviously, there needs to be a better way to do things.

We believe we have found a way to improve operations across the board. Our RapidPlan motion control and collision avoidance software enables industrial robots to function together in unstructured and collaborative workspaces, as well as to react to dynamic obstructions the instant changes are perceived.

We’ve learned a lot from working with our customers and partners the past few years, and felt that now was the time to pass along that knowledge. We’ve scheduled a webinar with the Association for Advancing Automation (A3) for November 17, 2022, at 10:00 am EDT, to share our thoughts and experiences around improving robotic automation.

In the webinar, our presenters, Matthew Somerville, Director of Sales, North America for Realtime Robotics, and Timothy Allen, Technical Product Training Specialist for Realtime Robotics will walk through how attendees can address some of the biggest inefficiencies in designing and deploying industrial robotic cells.

Several customer and partner examples will be highlighted as well, including a line builder that saved 82% of programming time on a project; a tier 1 automotive manufacturer who reduced cycle time in half; and a global automotive and industrial supplier that achieved almost double throughput.

The webinar is entitled “Correcting the Fatal Flaws of Designing and Deploying Automation,” and you can sign up for it here.

If you’d like to get a little taste of what you can learn from the webinar, check out this short video.
We hope to see you there.